How To Use A Sawhorse with Circular Saw : Get The Job Done Right

Last Updated On February 10, 2023

Let’s face it, using a circular saw on a sawhorse can be a nerve-wracking experience. The thought of slipping off the saw and ruining your material or making an inaccurate cut is enough to make anyone uneasy. So, how to use a sawhorse with circular saw without any issues?

Set up two sawhorses on flat ground and space them evenly, based on the size of the material. Then, place some 2x4s on top of the sawhorses to serve as a work surface. Lay your material on top and adjust the blade’s depth to the right levels. Be sure to put on your protective gear before cutting.

We also added some tips and tricks that’ll help you make the most of your sawhorse and get professional-looking results every time.

Process of Using Sawhorse with Circular Saw

From here, you’ll get into the real job starting from sawhorse setup all the way to the cutting of material. Let’s get started and see how it’s done!

Setting Up the Sawhorse

When it comes to sawhorses, you have a few options to choose from: 

  • Wooden
  • Metallic
  • Plastic

Each one has its own set of benefits and drawbacks, so it’s important to consider what you’ll be using the sawhorse for before making a decision.

With that being said, setting up a sawhorse is a simple process, regardless of the type of sawhorse you choose.

  • First, take two sawhorses and unfold them, if they’re folding models. And don’t place them too close or too far.
  • Next, adjust the height of the sawhorse to your desired level if it’s an adjustable model.
  • Now place a few two-by-fours horizontally as well as parallelly on the top of the sawhorse that’ll work as a cutting table.
  • If you’re cutting something big, you can place another sawhorse in the middle for better support.
  • It’s a good idea to make sure that your sawhorse is on a surface that’s stable and level before using it.

Using the Circular Saw with the Sawhorse

When cutting a piece of material, it’s important to take safety precautions and set up the material correctly.

  • Begin by placing the shorter end of the material on a 2×4 so that it hangs in the air along with the larger piece lying flat.
  • Make sure to adjust the saw blade to be around 1/8 to ¼ inch deeper than the material you’re cutting.
  • Ensure that the line you’ll be cutting is not inside the two sawhorses. 
  • To prevent your material from sliding, firmly place your non-cutting arm on the material.
  • Also, keep your non-cutting arm back to avoid injury in case the saw kicks back or skips.
  • To make the cut, push down with your arms straight, keeping your cutting arm firm and wrist steady.
  • Most importantly don’t forget to put on safety glasses, tie your hair back, earplugs, and cut-resistant gloves.

Tips and Tricks for Using Sawhorse

Following are a few tips and tricks that can make the job easier and more efficient. 

1. C-Clamps

You can use c-clamps to secure the material to the sawhorse to ensure that it stays in place while you’re cutting it. This will prevent any unwanted movement and make the cut more precise.

However, some sawhorses come with clamping which can make things easier for you.

2. Guide Rail

When you all need to make sure that the cuts are straight, using a guide rail can help you a lot. The guide rail will act as a straight edge, allowing you to guide your saw along it for a precise cut.

3. Crosscut Sled

If you need to make angled cuts, it’d be best to use a crosscut sled. That way you’ll be able to make accurate angled cuts while keeping your fingers a safe distance from the saw blade.


How much weight can a sawhorse hold in total?

The weight capacity of sawhorses can vary significantly depending on the building materials and design. However, the majority of professional sawhorses available on the market can hold typically around 1000 lbs.

How do I clean and maintain my sawhorse for use with a circular saw?

To clean and maintain your sawhorse, wipe it down with a damp cloth and keep it free of debris. Check for any signs of damage and make repairs as needed.

How do I adjust the depth of the saw blade on my circular saw?

The depth of the saw blade can be adjusted by using the adjustment knob or lever on the saw. You can also follow the saw’s manual for specific instructions.


Remember to always use sharp blades, which not only make for a cleaner cut but also increases safety. Securing the wood with clamps while cutting also adds an extra layer of safety and accuracy. By now, we hope you have a better understanding of how to use a saw horse with circular saw.

Hopefully, now you can take your DIY projects to the next level because of your new knowledge.

Leave a Reply